酸氫鈉為吸附劑的干法吸附工藝已成為一個煙氣凈化手段，用于去除煙氣中所含的各種污染物。其凈化效果可與已知的其它方式相比，如采用石灰乳為吸附劑的噴霧吸附法。干法煙氣凈化不僅可用于煤電廠、垃圾或替代燃料焚燒廠，還可廣泛地用于玻璃、水泥、冶金等行業(yè)的工業(yè)爐。采用干法煙氣凈化可以經(jīng)濟(jì)地達(dá)到煙氣排放標(biāo)準(zhǔn)
The dry adsorption process with sodium hydrogen carbonate as adsorbent has become a means of flue gas purification to remove various pollutants contained in flue gas. The purification effect can be compared with other known methods, such as the spray adsorption method using lime milk as adsorbent. Dry flue gas purification can be used not only in coal power plants, waste or alternative fuel incineration plants, but also in industrial furnaces in glass, cement, metallurgy and other industries. Using dry flue gas purification can economically meet the flue gas emission standard
碳酸氫鈉用于煙氣脫硫的基本原理
Basic principle of sodium bicarbonate for flue gas desulfurization
碳酸氫鈉（小蘇打， NaHCO3）可以用作煙氣脫硫的吸附劑。它通過化學(xué)吸附去除煙氣中的酸性污染物，同時，它還可通過物理吸附去除一些無機(jī)和微量物質(zhì)。此工藝將碳酸氫鈉細(xì)粉直接噴入高溫?zé)煔?。在高溫下碳酸氫鈉分生成碳酸鈉Na2CO3、H2O和CO2。
Sodium bicarbonate (baking soda, NaHCO3) can be used as adsorbent for flue gas desulfurization. It can remove acidic pollutants in flue gas through chemical adsorption. At the same time, it can also remove some inorganic and trace substances through physical adsorption. In this process, the fine sodium bicarbonate powder is directly sprayed into the high-temperature flue gas. Sodium bicarbonate is divided into sodium carbonate Na2CO3, H2O and CO2 at high temperature.
新產(chǎn)生的碳酸鈉Na2CO3在生成瞬間有高度的反應(yīng)** ，可自發(fā)地與煙氣中的酸性污染物進(jìn)行下列反應(yīng)
The newly produced sodium carbonate Na2CO3 has a high degree of reaction * * at the moment of formation, and can spontaneously react with the acid pollutants in the flue gas
一般情況下，煙氣溫度在140和250 °C之間。由于碳酸氫鈉吸附劑的高度**，通常略微過量的碳酸氫鈉（化學(xué)計量因子在1.1和1.3之間）就足夠 。
In general, the flue gas temperature is between 140 and 250 ° C. Due to the high * * of sodium bicarbonate adsorbent, a slight excess of sodium bicarbonate (stoichiometric factor between 1.1 and 1.3) is usually sufficient.
原則上碳酸鈉（蘇打，Na2CO3）也可用于煙氣脫硫。碳酸鈉的反應(yīng)**稍低，但工藝流程幾乎不變。本文對碳酸鈉脫硫不作進(jìn)一步闡述。
In principle, sodium carbonate (soda, Na2CO3) can also be used for flue gas desulfurization. The reaction * * of sodium carbonate is slightly lower, but the process flow is almost unchanged. The desulfurization of sodium carbonate is not further described in this paper.
由于運(yùn)輸和存儲的原因，碳酸氫鈉原料通常是粗顆粒（d50值約為200微米）。如要達(dá)到較高的反應(yīng)性，吸附劑需要有較大的比表面積。因此在注入煙氣管道前，碳酸氫鈉研磨至一定細(xì)度。比如，要去除SO2碳酸氫鈉細(xì)度須達(dá)到d90 < 20 µm。而去除HCl只要求d90 < 35 µm。如果系統(tǒng)操作正確，可以去除95%以上的SO2；HCl的去除率甚至可達(dá) 99%。
Due to transportation and storage, the raw material of sodium bicarbonate is usually coarse particles (D50 value is about 200 microns). In order to achieve high reactivity, the adsorbent needs to have a large specific surface area. Therefore, before injecting into the flue gas pipe, the sodium bicarbonate shall be ground to a certain fineness. For example, to remove SO2, the fineness of sodium bicarbonate must reach D90 < 20 & micro; m。 For HCl removal, only D90 < 35 & micro; m。 If the system is operated correctly, more than 95% SO2 can be removed; The removal rate of HCl can even reach 99%.
為了在長期操作中保持所需的碳酸氫鈉細(xì)度，通常采用帶分級機(jī)的沖擊磨，亦稱分級磨，如ZJ-C分級式?jīng)_擊磨。研磨后，吸附劑以氣體輸送方式運(yùn)輸并通過多個噴嘴直接通入煙氣管道，以保證其在管道內(nèi)均勻分散。這套設(shè)備設(shè)計簡單耐用，與其它煙氣凈化方式相比，它的投資和運(yùn)營成本均較低。
In order to maintain the required fineness of sodium bicarbonate in long-term operation, impact mill with classifier, also known as grading mill, such as zj-c grading impact mill, is usually used. After grinding, the adsorbent is transported by gas transportation and directly connected to the flue gas pipeline through multiple nozzles to ensure its uniform dispersion in the pipeline. The design of this equipment is simple and durable. Compared with other flue gas purification methods, its investment and operation cost are low.
是常規(guī)負(fù)壓流程的示意圖，在此流程中碳酸氫鈉從貯罐(A)通過一臺螺旋輸送機(jī)
This is a schematic diagram of the conventional negative pressure process in which sodium bicarbonate passes through a screw conveyor from the storage tank (a)
(1)定體積地供給下游的分級磨 (2)所需的吸附劑的量可由脫硫前后的污染物濃度趨勢曲線計算，并通過變頻器對螺旋輸送機(jī)進(jìn)行控制。在螺旋輸送機(jī)和分級磨之間須安裝旋轉(zhuǎn)閥，用于隔離氣流，以免氣流影響螺旋輸送機(jī)的定量進(jìn)料。碳酸氫鈉在分級磨中進(jìn)行研磨后，細(xì)粉由一臺物料輸送風(fēng)機(jī)(3)氣體輸送至煙氣管道(B)。
(1) The amount of adsorbent required by the downstream grading mill (2) can be calculated from the pollutant concentration trend curve before and after desulfurization, and the screw conveyor is controlled by the frequency converter. A rotary valve must be installed between the screw conveyor and the grading mill to isolate the air flow so as not to affect the quantitative feeding of the screw conveyor. After the sodium bicarbonate is ground in the graded mill, the fine powder is transported to the flue gas pipe (b) by a material conveying fan (3).
此操作模式中的積垢問題經(jīng)常是討論的焦點(diǎn)。設(shè)備的清洗，特別是物料輸送風(fēng)機(jī)的清洗過于耗時。此外，在開機(jī)和關(guān)機(jī)過程中風(fēng)機(jī)葉輪上的積垢還可能剝落，導(dǎo)致風(fēng)機(jī)的振動及其運(yùn)轉(zhuǎn)狀態(tài)的振蕩。
The crud problem in this operation mode is often the focus of discussion. The cleaning of equipment, especially the cleaning of material conveying fan, is too time-consuming. In addition, the scale on the fan impeller may peel off during startup and shutdown, resulting in the vibration of the fan and the oscillation of its operating state.
因此考慮由負(fù)壓流程改為正壓流程。在新的工作模式下風(fēng)機(jī)安裝在分級磨之前，將工藝空氣壓入研磨系統(tǒng)。這種工作模式的優(yōu)點(diǎn)是研磨后的碳酸氫鈉不通過風(fēng)機(jī)運(yùn)輸，完全避免了風(fēng)機(jī)的積垢問題。此外，風(fēng)機(jī)的耗電也有所降低，使經(jīng)營成本更低
Therefore, it is considered to change from negative pressure process to positive pressure process. In the new working mode, the fan is installed before the grading mill, and the process air is pressed into the grinding system. The advantage of this working mode is that the ground sodium bicarbonate is not transported through the fan, which completely avoids the scaling problem of the fan. In addition, the power consumption of the fan is also reduced, making the operating cost lower
The above is a detailed introduction of wet desulfurization. I hope it will be helpful to you If you have any questions, please contact us We will provide service for you with professional attitude http://www.zzzop.cn
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2022-05-05
